TO-220/263/247 Automatic Lead-Forming System
<span> Feeding section: Utilizes a dual‑magazine vertical‑ejection feeding system, enabling continuous operation during magazine changes. </span> <span> Material-handling section: The product is picked up by a gripper from the magazine and placed onto the conveyor track. </span> <span> Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected. </span> <span> Pusher and guide rail assembly: A pusher tooth drives the product, conveying it into the mold for rib cutting, forming, and parting. Finally, the pusher tooth ejects the product from the right side onto an inclined platform to perform the tube‑loading operation. </span> <span> Power section: A servo motor and a reducer drive the cam mechanism to perform punching and shearing. </span> <span> Tube-loading section: Empty tubes are stacked at the rear and placed in the empty-tube tray. A tube-feeding mechanism then conveys the empty tubes to the loading station, where the loading operation is performed. Once filled, the tubes are pushed into the front‑mounted tube cassette. </span>
Keywords:
SOP/TSSOP/MSOP Automatic Lead-Forming System
<span> Feeding section: Employs a dual‑magazine vertical lifting system, enabling continuous operation during magazine changes. </span> <span> Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin. </span> <span> Material‑feeding and guide‑rail assembly: A linear‑motor‑driven material‑feeding mechanism on the rail conveys products into the mold for rebar cutting, forming, and part separation. The feeding mechanism achieves a repeat positioning accuracy of 0.005 mm, and the system triggers an alarm in the event of a card jam. </span> <span> Push-out section: After the mold is opened, the molded part is ejected by the push-out mechanism and conveyed onto an inclined chute. The scrap frame is removed from the right side via a pin‑ejector, and the system triggers a card‑presence alarm (timeout alarm) when a card is detected. </span> <span> Punching die section: Three sets of dies are used to sequentially perform the trimming, forming, and separating processes. </span> <span> Powertrain: servo motor + gearbox + cam mechanism. </span> <span> Tube-loading section: It can simultaneously load multiple product rows, enhancing machine efficiency. Utilizing an aluminum tube clamp–based, stack‑type cyclic loading system, it automatically detects the presence or absence of tubes and counts products as they are loaded into the tubes. </span>
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