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TO-251/252-4R/6R Automatic Lead-Forming System
Feeding section: Utilizes a dual‑magazine vertical‑ejection feeding system, enabling continuous operation during magazine changes.
Material-handling section: The product is picked up by a gripper from the magazine and placed onto the conveyor track.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Push‑and‑guide mechanism: A toothed conveyor rod advances the product; it engages the blister pack from beneath and feeds it into the mold for rib cutting, forming, and separation. Finally, a pusher tooth ejects the product to the right onto an inclined platform, where the tube‑insertion operation is performed.
Power section: A servo motor and a reducer drive the cam mechanism for punching and cutting.
Material receiving section: Two receiving methods are available—bulk and tube‑based. In the tube‑based mode, empty tubes are stacked at the rear and placed in the empty‑tube tray; a tube‑feeding mechanism then conveys these empty tubes to the loading station to perform the tube‑loading operation, after which the loaded tubes are pushed into the front‑mounted tube box.
AUTO T/F-HS Automatic High-Speed Groove-Cutting and Forming System
Feeding section: Employs a dual‑magazine, vertically lifting feeding system that enables continuous operation during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin.
Feed section: A servo motor drives a conveyor belt to accurately position the product.
Conveyor and guide‑rail assembly: After the product is pressed firmly by pressure rollers, it is conveyed step by step by roller wheels. First, it undergoes a glue‑deficiency inspection on the track; if defective, the machine stops and triggers an alarm, while conforming units are fed into the die for punching. The finished products then drop from beneath the die into the collection tray.
Powertrain: servo motor + gearbox + cam mechanism.
Boxing section: Two product boxes are positioned beneath the mold. When the left-hand box is full, the machine automatically switches to the right-hand box, enabling continuous operation without stopping to change boxes.
Compatibility: The equipment is compatible with SOT and SOD products ranging from 20 to 100 mm in width. A vision system matches the product type to the appropriate mold and automatically retrieves pre‑set operating parameters, with a changeover time of ≤15 minutes.
DIP4-8R Automatic Debonding and Dicing System
Feeding section: Utilizes a dual‑magazine vertical lift feeding system, enabling continuous operation without stopping the machine during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Pusher and guide rail assembly: A pin‑driven mechanism feeds the product into the mold for deburring and transverse‑rib cutting, after which it is conveyed via a belt to the collection track. When a card is present, the system triggers a card‑presence alarm.
Powertrain: servo motor + gearbox + cam mechanism.
Material receiving section: A dual‑magazine, vertically lifting feeding system is employed, with a robotic arm removing products from the conveyor and stacking them into the receiving tray.
SMA/B/C/D Automatic Rebar Cutting and Forming System
Feeding section: Uses an aluminum material tray/clip for feeding; a push rod pushes the parts from the tray into the track, and the system triggers a card‑presence alarm when a card is detected.
Feeding section: A stepper motor advances the material sheets to the set position, and the system issues an alarm if a card is misaligned or misplaced.
Material‑feeding section: The product is driven by a feeding pawl, conveyed into the mold for forming and cutting, and then separated; finally, the ejection mechanism pushes the finished part out from the front of the mold.
Mold Section: The forming die employs a multi-step, progressive bending process to ensure dimensional accuracy and minimize residual stresses in the finished part.
Powertrain: servo motor + gearbox + cam mechanism.
TO-220/263/247 Automatic Lead-Forming System
Feeding section: Utilizes a dual‑magazine vertical‑ejection feeding system, enabling continuous operation during magazine changes.
Material-handling section: The product is picked up by a gripper from the magazine and placed onto the conveyor track.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Pusher and guide rail assembly: A pusher tooth drives the product, conveying it into the mold for rib cutting, forming, and parting. Finally, the pusher tooth ejects the product from the right side onto an inclined platform to perform the tube‑loading operation.
Power section: A servo motor and a reducer drive the cam mechanism to perform punching and shearing.
Tube-loading section: Empty tubes are stacked at the rear and placed in the empty-tube tray. A tube-feeding mechanism then conveys the empty tubes to the loading station, where the loading operation is performed. Once filled, the tubes are pushed into the front‑mounted tube cassette.
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