TO-251/252-4R/6R Automatic Lead-Forming System

Feeding section: Utilizes a dual‑magazine vertical‑ejection feeding system, enabling continuous operation during magazine changes. Material-handling section: The product is picked up by a gripper from the magazine and placed onto the conveyor track. Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected. Push‑and‑guide mechanism: A toothed conveyor rod advances the product; it engages the blister pack from beneath and feeds it into the mold for rib cutting, forming, and separation. Finally, a pusher tooth ejects the product to the right onto an inclined platform, where the tube‑insertion operation is performed. Power section: A servo motor and a reducer drive the cam mechanism for punching and cutting. Material receiving section: Two receiving methods are available—bulk and tube‑based. In the tube‑based mode, empty tubes are stacked at the rear and placed in the empty‑tube tray; a tube‑feeding mechanism then conveys these empty tubes to the loading station to perform the tube‑loading operation, after which the loaded tubes are pushed into the front‑mounted tube box.

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Parameter Name	Specification and Model
Feeding method	Stainless steel magazine loading
Material cutting method	Tube collection / Bulk collection
Punch pressure	≥4 tons
Punching speed	60 beats per minute
Punching accuracy	<0.05mm
External dimensions	2800mm (length) × 1060mm (width) × 1870mm (height)
Weight	1800kg
Power supply	Three-phase five-wire system, 380 V, 50 Hz, total power 8 kW.
Compressed air	0.4 MPa to 0.6 MPa
Control method	PLC