SOP/TSSOP/MSOP Automatic Lead-Forming System

Feeding section: Employs a dual‑magazine vertical lifting system, enabling continuous operation during magazine changes. Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin. Material‑feeding and guide‑rail assembly: A linear‑motor‑driven material‑feeding mechanism on the rail conveys products into the mold for rebar cutting, forming, and part separation. The feeding mechanism achieves a repeat positioning accuracy of 0.005 mm, and the system triggers an alarm in the event of a card jam. Push-out section: After the mold is opened, the molded part is ejected by the push-out mechanism and conveyed onto an inclined chute. The scrap frame is removed from the right side via a pin‑ejector, and the system triggers a card‑presence alarm (timeout alarm) when a card is detected. Punching die section: Three sets of dies are used to sequentially perform the trimming, forming, and separating processes. Powertrain: servo motor + gearbox + cam mechanism. Tube-loading section: It can simultaneously load multiple product rows, enhancing machine efficiency. Utilizing an aluminum tube clamp–based, stack‑type cyclic loading system, it automatically detects the presence or absence of tubes and counts products as they are loaded into the tubes.

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Parameter Name	Specification Model
Feeding method	Stainless steel magazine loading
Material cutting method	Tube cutting
Punch pressure	≥4 tons
Punching speed	75 beats per minute
External dimensions	2350 mm (length) × 1060 mm (width) × 1830 mm (height)
Weight	1500kg
Power supply	Three-phase five-wire system, 380 V, 50 Hz, total power 13 kW.
Compressed air	0.4 MPa to 0.6 MPa
Control method	PLC