DIP4-8R Automatic Rebar Cutting and Forming System

Feeding section: Utilizes a dual‑magazine, vertical‑ejection feeding system, enabling continuous operation during magazine changes. Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin. Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected. Pusher and guide rail assembly: A pin‑driven mechanism feeds the product into the mold for forming and cutting, after which a pusher mechanism ejects the finished part from the front for tube loading. The scrap frame is ejected to the right by the pin‑driving action, and the system triggers an alarm when a card is detected. Powertrain: servo motor + gearbox + cam mechanism. Tube-loading section: It can simultaneously load tubes for two product lines, thereby enhancing machine efficiency. Empty tubes are fed in from above along the tube‑guide side panel, and the machine automatically performs the tube‑loading operation; once the tubes are filled, the products drop into the product tray below.

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Parameter Name	Product Model
Feeding method	Stainless steel magazine loading
Material cutting method	Tube cutting
Punch pressure	≥4 tons
Punching speed	45 times per minute
External dimensions	1450mm (length) × 2140mm (width) × 1880mm (height)
Weight	1200kg
Power supply	Three-phase five-wire system, 380 V, 50 Hz, total power 6 kW.
Compressed air	0.4 MPa to 0.6 MPa
Control method	PLC