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DIP4-8R Automatic Debonding and Dicing System
Feeding section: Utilizes a dual‑magazine vertical lift feeding system, enabling continuous operation without stopping the machine during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Pusher and guide rail assembly: A pin‑driven mechanism feeds the product into the mold for deburring and transverse‑rib cutting, after which it is conveyed via a belt to the collection track. When a card is present, the system triggers a card‑presence alarm.
Powertrain: servo motor + gearbox + cam mechanism.
Material receiving section: A dual‑magazine, vertically lifting feeding system is employed, with a robotic arm removing products from the conveyor and stacking them into the receiving tray.
SMA/B/C/D Automatic Rebar Cutting and Forming System
Feeding section: Uses an aluminum material tray/clip for feeding; a push rod pushes the parts from the tray into the track, and the system triggers a card‑presence alarm when a card is detected.
Feeding section: A stepper motor advances the material sheets to the set position, and the system issues an alarm if a card is misaligned or misplaced.
Material‑feeding section: The product is driven by a feeding pawl, conveyed into the mold for forming and cutting, and then separated; finally, the ejection mechanism pushes the finished part out from the front of the mold.
Mold Section: The forming die employs a multi-step, progressive bending process to ensure dimensional accuracy and minimize residual stresses in the finished part.
Powertrain: servo motor + gearbox + cam mechanism.
TO-220/263/247 Automatic Lead-Forming System
Feeding section: Utilizes a dual‑magazine vertical‑ejection feeding system, enabling continuous operation during magazine changes.
Material-handling section: The product is picked up by a gripper from the magazine and placed onto the conveyor track.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Pusher and guide rail assembly: A pusher tooth drives the product, conveying it into the mold for rib cutting, forming, and parting. Finally, the pusher tooth ejects the product from the right side onto an inclined platform to perform the tube‑loading operation.
Power section: A servo motor and a reducer drive the cam mechanism to perform punching and shearing.
Tube-loading section: Empty tubes are stacked at the rear and placed in the empty-tube tray. A tube-feeding mechanism then conveys the empty tubes to the loading station, where the loading operation is performed. Once filled, the tubes are pushed into the front‑mounted tube cassette.
SOP/TSSOP/MSOP Automatic Lead-Forming System
Feeding section: Employs a dual‑magazine vertical lifting system, enabling continuous operation during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin.
Material‑feeding and guide‑rail assembly: A linear‑motor‑driven material‑feeding mechanism on the rail conveys products into the mold for rebar cutting, forming, and part separation. The feeding mechanism achieves a repeat positioning accuracy of 0.005 mm, and the system triggers an alarm in the event of a card jam.
Push-out section: After the mold is opened, the molded part is ejected by the push-out mechanism and conveyed onto an inclined chute. The scrap frame is removed from the right side via a pin‑ejector, and the system triggers a card‑presence alarm (timeout alarm) when a card is detected.
Punching die section: Three sets of dies are used to sequentially perform the trimming, forming, and separating processes.
Powertrain: servo motor + gearbox + cam mechanism.
Tube-loading section: It can simultaneously load multiple product rows, enhancing machine efficiency. Utilizing an aluminum tube clamp–based, stack‑type cyclic loading system, it automatically detects the presence or absence of tubes and counts products as they are loaded into the tubes.
DIP4-8R Automatic Rebar Cutting and Forming System
Feeding section: Utilizes a dual‑magazine, vertical‑ejection feeding system, enabling continuous operation during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, undergoes visual inspection for orientation detection, and is sorted—OK units are conveyed to the output track, while NG units are diverted to the reject bin.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Pusher and guide rail assembly: A pin‑driven mechanism feeds the product into the mold for forming and cutting, after which a pusher mechanism ejects the finished part from the front for tube loading. The scrap frame is ejected to the right by the pin‑driving action, and the system triggers an alarm when a card is detected.
Powertrain: servo motor + gearbox + cam mechanism.
Tube-loading section: It can simultaneously load tubes for two product lines, thereby enhancing machine efficiency. Empty tubes are fed in from above along the tube‑guide side panel, and the machine automatically performs the tube‑loading operation; once the tubes are filled, the products drop into the product tray below.
SOP Series IDF Frame Automatic Forming and Tubing Assembly System
Feeding section: Utilizes a dual‑magazine, vertical‑ejection feeding system, enabling continuous operation during magazine changes.
Material‑handling section: The product is picked from the magazine by a gripper, and visual inspection is used to identify its orientation and packaging type. Good units are conveyed onto the conveyor, while defective units are sorted into the reject bin.
Feed section: A stepper motor‑driven feeding mechanism accurately positions the product, and the system triggers a card‑presence alarm when a card is detected.
Push‑and‑guide rail assembly: A needle‑driven mechanism feeds the part into the mold for rib cutting, forming, and separation. Finally, a push‑out mechanism ejects the finished part from the mold and places it into the tube. Scrap frames are conveyed beneath the guide rail via rollers, and the system triggers a card‑presence alarm when a card is detected.
Punching die section: It comprises three sets of dies that sequentially perform the trimming, forming, and separating processes.
Powertrain: servo motor + reducer + cam mechanism.
Tube-loading section: Empty tubes are automatically aligned at the tube inlet after being sorted by the equipment for orientation and stopper placement; once a tube is filled, it is replaced in a continuous cycle.
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